CIXIN MACHINERY TECHNOLOGY
Wire EDM Precision Sheet Component
A high-precision sheet component machined using Wire EDM, designed for assemblies that require tight dimensional tolerances, clean internal profiles, and burr-free edges. Its geometry includes multiple intersecting features and complex cutouts, highlighting the capabilities of Wire EDM for parts that are challenging to produce with conventional machining.
- Précision au niveau micron: Achieves tight dimensional tolerances on intersecting cutouts and through-holes.
- Complex Internal Features: Produces profiles that cannot be achieved with conventional milling.
- Compatibilité des matériaux: Acier trempé, inox, titane, and aluminum alloys.
- Burr-Free Edges: Minimizes post-processing with smooth surfaces and precise contours.
- Non-Contact Machining: Prevents thermal distortion and preserves material properties.
- Production Flexibility: Supports prototyping, small-batch, and medium-volume runs with repeatable quality.
Partager:
- Description
- Spécification
- Application
- FAQ
This sheet component incorporates intersecting cutouts, multiple through-holes, and precise edges that demand exact dimensional control. Wire EDM machining allows for non-contact cutting of these complex geometries, preserving the material's microstructure and eliminating heat-induced distortion or mechanical stress. The process ensures burr-free edges and accurate internal features, essential for applications in aerospace, Dispositifs médicaux, et équipements industriels.
By leveraging advanced fixturing, real-time spark control, and sequential cutting strategies, Wire EDM delivers consistent tolerances and surface integrity across all features. The method supports prototypes, small-batch, and medium-volume production while maintaining repeatable quality. Secondary operations, such as minimal deburring, are only occasionally required due to the clean nature of EDM cutting.
The non-contact precision machining ensures that the part retains its mechanical properties while achieving sharp internal corners, Surfaces planes, and precise hole alignment. This enables reliable assembly and high-performance functionality in critical applications.
| Paramètre | Détails |
| Matériel | Acier trempé, inox, titane, Alliages d’aluminium |
| Tolérance typique | ±0.01–0.03 mm |
| Finition de surface | Ra 1,6–3,2 μm, burr-free edges |
| Feature Types | Internal profiles, intersecting slots, through-holes |
| Max Workpiece Size | Jusqu’à 300 × 200 × 100 mm (personnalisable) |
| Production | Prototype → Small batch → Medium volume |
| Delai | 7–15 working days depending on complexity and batch size |
- Aérospatial: Structural components requiring precise cutouts and intersecting profiles
- Dispositifs médicaux: Parts needing high accuracy and clean internal geometry
- Équipement industriel: Components for fixtures, Soutient, and precision assemblies
Q1: Why use Wire EDM for this component?
Wire EDM allows machining of complex internal profiles and intersecting features that are difficult or impossible with conventional milling, while maintaining tight tolerances.
Q2: Does Wire EDM affect material properties?
Non. It is a non-contact process that preserves material microstructure and eliminates heat distortion.
Q3: Quels matériaux peuvent être usinés?
Hardened steels, stainless steels, Alliages de titane, Alliages d’aluminium, and other high-performance metals.
Q4: Is secondary finishing required?
Usually minimal. Wire EDM produces burr-free edges and precise surfaces suitable for assembly.
Q5: What production volumes are supported?
Prototypes, Séries en petites séries, and medium-volume production with consistent quality.
