Heat Sink Manufacturing
Custom thermal management solutions including extrusion, skived fin, stamped fin, and heat pipe assemblies. We design and manufacture high-performance heat sinks for electronics, telecom, automotive, and industrial applications.
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Produces custom heat sinks from aluminum, copper, and heat pipe assemblies
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Combines extrusion, skiving, stamping, and CNC machining in one workflow
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Supports 100% thermal performance testing for heat pipe based coolers
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Delivers complete assemblies including fans, pipes, and mounting hardware
Heat Sink Manufacturing Services
From thermal simulation to prototype and production, we engineer heat sinks that match your power dissipation and space constraints. Our capabilities include extrusion, skiving, stamping, CNC finishing, and heat pipe integration — all supported by in house thermal testing.
Advantages of Heat Sink Manufacturing
High Thermal Conductivity
Aluminum and copper maximize heat transfer from source to fins, reducing temperatures for critical components.
Custom Fin Designs
Tailored fin height, thickness, pitch, and shape to match your airflow, space constraints, and thermal targets.
Assembly Options
Integrates fans, heat pipes, mounting clips, and thermal interface materials into ready to install cooling modules.
100% Performance Testing
Every heat pipe based cooler passes through dedicated thermal test equipment to verify cooling capacity before shipment.
Technical Information
Our heat sink manufacturing capabilities cover extrusion, CNC machining, stamping, and heat pipe assembly. With in house thermal testing and CMM inspection, we deliver custom cooling solutions from prototype to production volumes.
| Heat Sink Capabilities | Specifications |
| Material Options | Aluminum 6061/6063, Copper C110 |
| Max. Heat Sink Size | Up to 600mm length (extruded) |
| Fin Thickness (Skived) | Down to 0.3mm |
| Fin Pitch | From 1.0mm to 8.0mm |
| Heat Pipe Diameter | 6mm / 8mm / 10mm |
| Thermal Testing | 100% for heat pipe assemblies |
Tolerances listed above are minimums for ideal conditions. Looser tolerances may apply depending on part geometry, material selection, and specific processing requirements. contact us
Heat Sink Materials
A variety of metal materials are available for custom heat sink projects. Contact us for a quote.
- Aluminum 6061
- Aluminum Alloys AL7075/7050/7451
- C110
- Brass
- Imported Aluminum Alloy 6061-T561
- Copper
- Aluminum 6061
Aluminum 6061
Aluminum 6061 is a lightweight, versatile alloy with excellent strength, corrosion resistance, and weldability. Widely used in aerospace, automotive, marine, and structural engineering.
Density:
2.8 g/cm³
- Aluminum Alloys AL7075 / 7050 / 7451
Aluminum Alloys AL7075 / 7050 / 7451
Aluminum Alloys 7075, 7050, and 7451 are high-strength zinc-based materials with excellent fatigue resistance, widely used in aerospace, defense, and high-performance structural applications.
Density:
2.8 g/cm³
- C1100
C1100
C1100 is a commercially pure copper (also known as electrolytic tough pitch copper, ETP) with very high electrical and thermal conductivity, excellent ductility, and good corrosion resistance. It is widely used in electrical conductors, bus bars, wiring, and heat exchangers.
Density:
8.9
- Brass
Brass
Brass is a copper-zinc alloy known for its good mechanical properties, excellent corrosion resistance, and attractive golden color. It is widely used in decorative fittings, electrical components, plumbing, and precision machined parts.
Density:
8.9 g/cm³
- Imported Aluminum Alloy 6061-T561
Imported Aluminum Alloy 6061-T561
6061-T561 is a heat-treated aluminum-magnesium-silicon alloy known for good mechanical strength, excellent corrosion resistance, and very good machinability. The T561 temper indicates it has been solution heat-treated, stress relieved by stretching, and artificially aged. It is widely used in structural parts, automotive, and precision components. Imported material meets strict international standards for quality and consistency.
- Copper (CU)
Copper (CU)
Copper is a versatile metal with excellent conductivity, corrosion resistance, and durability, widely used in electrical, industrial, and structural applications.
Color:
Brass/Bronze/Copper
Density:
8.9 g/cm³
If you do not see the material stock you are looking for, please choose "Custom" under the material drop-down on your quote page and submit for an expert engineering review once you have specified features, tolerances, inspection needs, and quantities required. contact us
Custom Heat Sinks Delivered Fast
Our complete thermal management service supports your project from initial prototype development through to final production, ensuring optimal cooling performance at every stage.
One-Stop Heat Sink Manufacturing
From thermal design consultation to prototyping and high-volume production, we provide complete heat sink solutions under one roof. With in-house CNC machining, stamping, assembly, and 100% thermal testing, we deliver reliable cooling performance for your most demanding applications.
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Complete Thermal Solutions
We design and manufacture custom heat sinks tailored to your power dissipation and space constraints.
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Extruded and stamped fin options
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Heat pipe integration and fan assembly
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CNC machining for precise mounting
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Advanced Manufacturing Capabilities
In-house equipment covers extrusion, CNC machining, stamping, and thermal testing for full process control.
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Presses from 30T to 200T
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CNC machining up to ±0.01mm
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100% thermal performance testing
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Industry-Grade Expertise
Focused on electronics, telecom, automotive, and industrial applications requiring reliable cooling.
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Thermal focus
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High reliability
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Cost efficiency
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Quality Parts, Global Trust
Explore real-world case studies from our customers that showcase the power of our manufacturing capabilities to drive product development.
Frequently Asked Questions
Here are answers to common questions about precision CNC machining and custom part manufacturing. Need more details? Contact our engineering team at sales08@gd-prototype.com
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What services do you offer?
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Do you handle prototypes and low-volume production?
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How do you ensure quality?
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How fast can I get a quote?
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What's your typical lead time?
Get Your Parts Into Production Today
Our complete precision machining service supports your project from prototype development through to final part production, ensuring precision and quality at every stage.
