CIXIN MACHINERY TECHNOLOGY

Home / Cases / Heat Sink Manufacturing / Copper-Aluminum Hybrid Heat Sink Assembly
https://www.cixin-cnc.com/wp-content/uploads/2026/06/product_banner_01.webp

Copper-Aluminum Hybrid Heat Sink Assembly

High-efficiency heat sink combining copper heat pipes and aluminum fins, designed for effective thermal management in high-power electronics and compact devices.

  • Multi-material Integration: Combines copper heat pipes with aluminum fins for maximum thermal efficiency.
  • Precision Fin Alignment: Ensures uniform spacing and consistent airflow.
  • Robust Assembly: Brazed joints and secure mechanical assembly for long-term durability.
  • Compact Form Factor: Optimized for tight spaces without compromising heat dissipation.

Share:

  • facebook
  • linkedin
  • pinterest
  • Description
  • Specification
  • Application
  • FAQS

This Copper-Aluminum Hybrid Heat Sink features an integrated design combining high-conductivity copper heat pipes with a dense aluminum fin array to maximize thermal transfer efficiency. The copper pipes rapidly channel heat away from critical components, while the aluminum fins provide large surface area for effective dissipation into the surrounding air.

This design supports compact layouts, allowing installation in tight spaces without sacrificing cooling performance. Precision assembly ensures consistent contact between pipes and fins, while robust soldering and mechanical supports guarantee structural integrity and long-term reliability.

Ideal for high-power electronics, communication modules, LED devices, and industrial control systems, this heat sink delivers stable temperature control, improved device lifespan, and enhanced operational safety.

Parameter Details
Material Aluminum fins, copper heat pipes
Process Accuracy ±0.05 mm
Surface Finish Natural or black oxide
Fin Spacing 1.2–2.0 mm (customizable)
Max Dimensions 150 × 100 × 25 mm
Batch Runs Prototype → Small batch → Volume
Lead Time 10–15 working days depending on complexity
  • Electronics: High-power modules and control units
  • LED Systems: Heat management for LED arrays
  • Power Supplies: Thermal stabilization for converters and inverters
  • Compact Computing: Cooling for CPUs, GPUs, and embedded systems

Q1: What types of heat sinks can you produce?
Custom designs with aluminum, copper, and hybrid assemblies, including heat pipes and dense fin stacks.

Q2: Can you handle small batch and volume production?
Yes, we support prototypes, small runs, and large-volume production with consistent quality.

Q3: What surface finishes are available?
Natural aluminum, anodized, or black oxide finishes.

Q4: How do you ensure thermal performance?
A4: Each unit undergoes inspection for fin alignment, joint integrity, and thermal simulation verification.

Q5: Can you customize fin spacing and heat pipe placement?
A5: Yes, all dimensions, spacing, and pipe layouts are fully customizable to meet design requirements.