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Precision Stamped Structural Bracket

A reinforced sheet metal bracket with integrated bends and central rib, produced through Precision Metal Stamping. Designed for automotive and industrial assemblies, it demonstrates high accuracy, consistent dimensional control, and ready-to-install structural performance.

  • Integrated Bends: Formed edges and central reinforcing rib produced in a single stamping process.
  • Dimensional Accuracy: Maintains ±0.05 mm tolerance across bends, holes, and edges.
  • Material Compatibility: High-strength steel and aluminum alloys suitable for automotive and industrial applications.
  • Surface Quality: Smooth stamped surfaces with minimal burrs for immediate assembly.
  • Production Versatility: Supports prototypes, small-batch runs, and high-volume production.
  • Structural Integrity: Reinforcing rib improves stiffness without additional welding or secondary operations.

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  • Description
  • Specification
  • Application
  • FAQS

This structural bracket demonstrates the capabilities of Precision Metal Stamping to produce flat panels with complex formed features in a single operation. The component combines a central reinforcing rib with bent edges and pre-punched holes, providing strength and assembly alignment in one piece.

CIXIN applies optimized stamping dies, controlled press force, and precise forming sequences to achieve uniform thickness, accurate bend angles, and smooth surfaces. The process reduces material distortion and ensures repeatable tolerance control, which is critical for automotive and industrial applications where assembly fit and structural reliability are required.

Secondary operations, such as trimming and light deburring, are incorporated to deliver ready-to-install parts with consistent quality. Fast turnaround and repeatable results allow for both prototyping and high-volume production, making the service suitable for complex sheet metal components requiring structural support and dimensional precision.

Parameter Details
Material High-strength steel / Aluminum alloys
Part Length 120 mm
Part Width 60 mm
Thickness 1.5 mm
Bend Height 8 mm
Tolerance ±0.05 mm
Surface Finish Smooth stamped, lightly deburred
Features Central reinforcing rib, formed edges, pre-punched holes
Production Prototype, small-batch, high-volume
  • Automotive Industry: Structural brackets and support panels
  • Industrial Equipment: Reinforced sheet metal components for assembly
  • EV Modules: Lightweight yet stiff stamped parts for modular assemblies
  • Mechanical Fixtures: Components requiring precision bends and alignment features

Q1: How does Precision Metal Stamping ensure structural integrity on this bracket?
By integrating the central rib and bends in a single stamping operation, maintaining uniform thickness and reducing material stress.

Q2: Can holes and bends be produced in one step?
Yes, CIXIN uses optimized die design to combine punching, bending, and rib formation in a single process.

Q3: What materials are suitable?
High-strength steel and aluminum alloys, selected for stiffness, weight, and corrosion resistance.

Q4: Is small-batch production possible?
Yes, the stamping process supports prototypes, small-batch runs, and high-volume production with consistent precision.

Q5: How is surface finish controlled?
Tooling and controlled press force ensure smooth surfaces with minimal burrs, suitable for direct assembly.